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  Topic: 4'X4' Formers?
vrogy

Replies: 12
Views: 52023

PostForum: Vacuum Forming & General Stuff   Posted: Mon Oct 17, 2011 9:53 am   Subject: 4'X4' Formers?
Yeah, this is a rough first pull. It works, though.

I'd be interested to know what kind of locally-sourced materials would work to build high-temp air seals for the oven-frame sealed edge. Maybe fi ...
  Topic: 4'X4' Formers?
vrogy

Replies: 12
Views: 52023

PostForum: Vacuum Forming & General Stuff   Posted: Mon Oct 17, 2011 6:23 am   Subject: 4'X4' Formers?
http://i747.photobucket.com/albums/xx115/guido66611x/IMG_20111015_172018.jpg
  Topic: 4'X4' Formers?
vrogy

Replies: 12
Views: 52023

PostForum: Vacuum Forming & General Stuff   Posted: Mon Aug 15, 2011 10:57 pm   Subject: 4'X4' Formers?
Are there any 4' square formers out there? I looked back through several forum pages, didn't see any.

I've got a bunch of really big MDF molds- stuff that won't even fit on a 2'X4' platen. Also, it ...
  Topic: Halo 3 Marine Armor
vrogy

Replies: 2
Views: 9588

PostForum: Costumes & Equipment   Posted: Thu Sep 24, 2009 10:31 pm   Subject: Halo 3 Marine Armor
SO.. I finished this one up. Went to DragonCon. Was pretty fun.

Forgot to update this thread.

Totally forgot to post my work over here.

Halo 3 marines, from custom 3d files, CNC'd molds, and ...
  Topic: VacFormer for TechShop!
vrogy

Replies: 9
Views: 3605

PostForum: Vacuum Forming & General Stuff   Posted: Tue Jul 14, 2009 3:45 pm   Subject: VacFormer for TechShop!
I think I've got it working decently now.. added two extra coils for more heat.
One thing I've noticed is how pronounced the filleting is with 1/8" styrene. The inside is great, the outside.. no ...
  Topic: VacFormer for TechShop!
vrogy

Replies: 9
Views: 3605

PostForum: Vacuum Forming & General Stuff   Posted: Wed Jul 01, 2009 3:00 pm   Subject: VacFormer for TechShop!
We're in the Triangle area, south Durham near RTP.

So, it works.. kinda.

http://farm3.static.flickr.com/2545/3676333787_7ffac388f3.jpghttp://farm3.static.flickr.com/2631/3677101608_2306a73608.jp ...
  Topic: VacFormer for TechShop!
vrogy

Replies: 9
Views: 3605

PostForum: Vacuum Forming & General Stuff   Posted: Sat Jun 20, 2009 7:14 pm   Subject: VacFormer for TechShop!
Hey folks. I'm building a vacuum former for a community workshop in north carolina.

so far:
http://farm4.static.flickr.com/3311/3645245514_f068470b75.jpghttp://farm3.static.flickr.com/2464/3621730 ...
  Topic: Halo 3 Marine Armor
vrogy

Replies: 2
Views: 9588

PostForum: Costumes & Equipment   Posted: Wed Feb 04, 2009 11:03 pm   Subject: Halo 3 Marine Armor
http://halo.wikia.com/wiki/UNSC_Marine_Corps

A long time ago, not too far away, in my shop in fact, a friend and I tried to sculpt halo 3 marine armor by hand. I failed, he's still trying.

At th ...
  Topic: Starcraft 2 Marine Armor
vrogy

Replies: 27
Views: 30106

PostForum: Costumes & Equipment   Posted: Wed Feb 04, 2009 9:06 pm   Subject: Starcraft 2 Marine Armor
Just finished a CNC upgrade; from 1/4-20 threaded rod leadscrews to 1/2-10 acme leadscrews.

This allowed me to eliminate a whole bunch of backlash from the machine, and almost double travel speeds. ...
  Topic: [MORE] Hobbyist Related CNC Info
vrogy

Replies: 1
Views: 2479

PostForum: Injection Moulding & Other Technology   Posted: Wed Feb 04, 2009 9:03 pm   Subject: Re: [MORE] Hobbyist Related CNC Info
Here's some more stuff on CNC, especially hobbyist related:



I've built and have running a CNC machine using a bunch of these resources- here's some opinions on them.

cnczone- awesome, huge. ...
  Topic: Starcraft 2 Marine Armor
vrogy

Replies: 27
Views: 30106

PostForum: Costumes & Equipment   Posted: Fri Jan 30, 2009 6:49 am   Subject: Starcraft 2 Marine Armor
I've since..

-started a CAD model
http://farm4.static.flickr.com/3162/3040372390_392b13ab9a_o.pnghttp://farm4.static.flickr.com/3220/3040756418_eff56cde05.jpghttp://farm4.static.flickr.com/3166/31 ...
  Topic: Starcraft 2 Marine Armor
vrogy

Replies: 27
Views: 30106

PostForum: Costumes & Equipment   Posted: Tue Oct 09, 2007 4:22 pm   Subject: Starcraft 2 Marine Armor
Oh, my!

Looking good! Are you going to CNC the suit?

Heh, thanks. I am indeed planning upon CNCing it, in an indirect way.
Basically, the idea is to CNC layered MDF molds for the vacuum-formed ...
  Topic: Starcraft 2 Marine Armor
vrogy

Replies: 27
Views: 30106

PostForum: Costumes & Equipment   Posted: Mon Oct 08, 2007 11:23 pm   Subject: Starcraft 2 Marine Armor
Oh wow, looks like I forgot to post updates here.. Rolling Eyes

Well, let's see...

-got a site: http://vrogy.net/

-started on a CNC machine to cut all the special foam pieces on for casting.
the ...
  Topic: Starcraft 2 Marine Armor
vrogy

Replies: 27
Views: 30106

PostForum: Costumes & Equipment   Posted: Tue Sep 04, 2007 2:22 pm   Subject: sharp LFMC
If you've been following along, you'll probably notice that last time I had the lost foam process working, but the edges of the cast part were rough.

Well, we've solved most of that.

http://farm ...
  Topic: Metal Molds?
vrogy

Replies: 17
Views: 5423

PostForum: Vacuum Forming & General Stuff   Posted: Thu Aug 30, 2007 5:33 am   Subject: Metal Molds?
I think I didn't articulate very well what I meant by lost foam metal casting..

Basically, you take foam in the shape of the part you want, bury it in sand and clay, and pour in molten scrap metal. ...
 
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